Light-Emitting Diode (LED) 2007

Those lights that decorate the streets so gaily during Christmas Season are “Light-Emitting Diodes,” or LED. LED were developed in the United States in the 1960s, initially for use as indicator lamps in electrical appliances. During the 1990s, following the invention of the blue LED in Japan, LED applications expanded dramatically. As well, LED are undergoing continuous development as the lighting apparatus for the next generation. This report provides an overview of this new form of light.

1.Principle of Operation and Materials Used in LED
LED essentially consists of an active layer of semiconducting material sandwiched between p-type and n-type semiconductor cladding layers. When voltage is applied in the forward direction, electrons and electron holes flow into the p-n junction. When an electron meets a hole, the electron fills the hole and falls into a lower energy level, giving up energy in the form of a photon of light.

The LED developed in the 1960s emitted dark red and greenish-yellow light. With the development of a yellow LED in the 1970s and a blue LED in the 1990s, as mentioned above, the three primary colors of light became available, leading to the invention of a white LED later in the 1990s. With this invention, LED came to hold great promise as light sources for general lighting needs, a potentially large market.

Colors emitted by LED depend on the materials used for the LED. In other words, the materials forming the p-n junction determine the wavelength of the light emitted, therefore its color. The relations between materials and colors are shown below:

AlGaAs (aluminum gallium arsenide)-----infrared and red
GaAsP (gallium arsenide phosphide)-----red, orange and yellow
InGaN (indium gallium nitride)
GaN (gallium nitride)
AlGaN (aluminum gallium nitride)-----green, blue, violet and ultraviolet
GaP (gallium phosphide)-----red, yellow and green
ZnSe (zinc selenide) -----green and blue
AlGaInP (aluminum indium gallium phosphate) ----- orange, greenish yellow, yellow and green
C (diamond)-----ultraviolet

White light can be produced by either of the following two methods:
  * Using a blue LED covered by a yellowish fluorescent coating
  * Mixing red, green and blue LED, or mixing two complementary colors
In either case, a blue LED is requisite. Given the fact that blue LED technology was developed in Japan, we could say that the growth of the LED market is based on Japan’s technology.

2.Advantages of Using LED as Light Sources

LED technology for lighting applications is drawing attention, since LED offers the following advantages:
  * Long lifetime: LED is virtually indestructible, since the semiconductor device itself emits light, whereas incandescent light bulbs burn out when the filament burns out. The most common way for LED to fail is the gradual lowering of light output due to a light transmission factor decrease caused by degradation of the resin encapsulating the semiconductor chip.
  * Low power consumption: By replacing conventional incandescent traffic signal lamps with LED, for example, the power consumption is reduced from 70 W to 12 W.
  * Small: The simple structure enables compact or flat design, offering greater flexibility in designing equipment and apparatus.
  * Directivity: Since the light emission angle of an LED is set internally, LED enables effective use of light plus higher visibility.
  * Less heat and ultra-violet ray emission: LED lights can be used to illuminate cultural properties and artworks, which are sensitive to ultra-violet light.

Among the above advantages, low power consumption contributes to environmental protection, one of the most important global issues of our time. To assess the energy efficiency of LED, a trial calculation was carried out. Total power consumption and carbon dioxide emission were calculated for comparison, assuming that incandescent lamps had been replaced with LED in all traffic signals throughout Japan.

If the incandescent lamps in all of the 1,950,000 traffic signals in this country (1,100,000 units for vehicles and 850,000 units for pedestrians) were replaced with LED, the amounts of energy saved and carbon dioxide emissions reduced would be as follows:

  * In terms of thermal power generation, the amount of energy saved would be 214,000 kiloliters of oil per year, which is equivalent to the load capacity of a supertanker.
  * In terms of nuclear power generation, the amount of energy saved would be equivalent to the yearly electrical output of 0.15 nuclear reactor units.
  * The amount of carbon dioxide emissions reduced in thermal power generation in the above case would be equivalent to the effect of planting 23,000,000 sugi trees (Japanese cedars).

According to a National Police Agency survey, LED lights were used in 12.8% of vehicle traffic signals across Japan in 2005, the number increasing year by year.

3.Major Applications and Future Prospects
Currently, LED technology is used in the following major applications:

  * Indicator lamps in various electrical appliances
  * Outdoor decorative lighting
  * Decorative sign lighting
  * Various displays at stations and on trains, buses etc.
  * Traffic signals
  * Display boards for road traffic
  * Outdoor large display panels
  * Backlighting for cellular phones
  * Various automotive lights and lamps and backlighting for displays
  * Portable lamp
  * Lighting apparatus
  * Toys
  * Preserving the freshness of vegetables, and transporting flowers at normal ambient temperatures

Among these applications, the use for lighting apparatus seems to draw particular attention from the industry. Manufacturers have been focusing their development efforts on general lighting applications. The industry regards LED as the fourth generation of lighting. Following “candles,” the first generation, “incandescent lamps,” the second generation,” and “fluorescent lamps,” the third generation, light-emitting diodes are expected to be major players in the next generation. Will LED drive out existing lighting apparatus in the same way as cathode ray tubes are being replaced by liquid crystal in television and computer displays?

As described earlier, the invention of commercially viable blue LED led to the development of white LED technology for general lighting applications, opening up great possibilities for expanding the LED market. To expand the market, it may be necessary to overcome the following issues:

  a. Improved luminous efficiency
  b. Cost reduction
  c. Improvement in color rendering properties and illumination uniformity
  d. Consideration for the impact on the human body of higher luminance LED

The industry expects that, after these issues have been resolved, LED will be in widespread use as general lighting apparatus, around 2015.

As mentioned previously, blue LED technology was developed in Japan. In 2001, the researcher who developed the blue LED filed a lawsuit against his former employer over the rights to the patent for blue LED production. This dispute ended in 2005, when the two parties accepted the settlement agreement mediated by the Tokyo High Court at the second hearing. This case is regarded as a milestone judgment relating to intellectual properties. In the settlement, the researcher’s total remuneration was reportedly some 840 million yen (whereas he claimed 20.1 billion yen). The figure was the highest sum ever paid for remuneration for an invention in Japan, suggesting that the potential of the blue LED was evaluated very highly.


4.Production, Import and Export
As shown in the statistics below, the current size of this industry is not so large. However, if LED comes into widespread use as lighting apparatus in the next eight years or so, as mentioned earlier, the figures will grow dramatically, contributing to energy conservation and reduction of environmental load. We place high hopes on the statistics for 2015. 

a. Production
Year Quantity Amount
2005 10,911.7 146,931.0
2003 7,592.9 116,348.0
2001 5,228.3 72,720.0
Source: The Current Survey of Industrial Production, Ministry of Economy, Trade and Industry

b. Export
Year Quantity Amount
2005 8,575.0 219,593.6
2003 6,879.7 203,910.6
2001 5,123.8 120,840.3

c. Import
Year Quantity Amount
2005 11,254.4 83,991.6
2003 10,152.7 68,269.9
2001 4,824.5 28,223.6
Source: Trade Statistics, Ministry of Finance

In above figures, quantity is in millions of units, amount is in millions of Japanese yen.

(This report was compiled with reference to websites and other materials of the following organizations: “Japan LED Association” and “Matsushita Electric Works, Ltd”.)




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